FASS Fuel Pump for Ford Powerstroke 1999-2024
Serious Powerstroke builds demand stable fuel pressure and clean fuel delivery. The FASS Fuel System (Pump) for Ford Powerstroke replaces the restrictive factory lift pump with a high-capacity, precision-engineered system designed to support towing, daily driving, and high-horsepower applications.
Whether you run a stock truck or a tuned setup with added fueling, FASS delivers consistent pressure, superior filtration, and fuel air separation to protect injectors and maintain performance under load.
FASS Fuel Pump for Ford Powerstroke 1999-2024
The FASS system combines a high-flow lift pump with advanced filtration and air separation technology. It is engineered specifically for Powerstroke fuel system requirements and mounts directly to factory locations using application-specific brackets.
Available flow rates:
100, 140, 165, 220, 240, 250, and 290 GPH
Higher GPH systems are ideal for trucks with upgraded injectors, tuning, or future power plans.
Key Performance Specifications
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Flow Rate Options: 100, 140, 165, 220, 240, 250, and 290 GPH
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Maintains stable inlet fuel pressure under heavy throttle
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Integrated fine-particle fuel filtration
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Removes air and vapor from the fuel supply
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Supports stock fueling systems and upgraded injector setups
Higher flow configurations are ideal for trucks with custom tuning, larger injectors, or future performance plans.
Vehicle Fitment
Vehicle-specific kits are designed for direct-fit installation using factory mounting points and fuel routing.
- 1999-2003 Ford Powerstroke 7.3L
- 2003-2007 Ford Powerstroke 6.0L
- 2008-2010 Ford Powerstroke 6.4L
- 2011-2016 Ford Powerstroke 6.7L
- 2011-2017 Ford Powerstroke 6.7L
Vehicle-specific kits ensure proper mounting and fuel routing.
Note: Installation of this kit on Cab & Chassis models may require additional modifications.
Key Benefits & Features
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Maintains Stable Fuel Pressure – Prevents pressure drop under heavy throttle or towing
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Integrated Fuel Filtration – Removes fine particles, water, air, and vapor
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Fuel Air Separation Technology – Reduces aeration to protect injectors
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Supports Stock & Modified Builds – Compatible with tuning and increased fuel demand
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Improves Cold-Weather Performance – Optional fuel heater support for extreme climates
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Whisper Technology (FWT) – Reduced operating noise without sacrificing fuel flow
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Performance Radius Cuts (PRC) – Smooth internal passages that improve flow and limit cavitation
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Mass Flow Return (MFR) – Continuously “polishes” fuel by filtering and returning unused fuel to the tank
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Bolt-On Bracket Mounting – Uses factory bed bolts for quick, secure installation
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Long Service Intervals – Replaceable filters and durable motor design
Why Choose FASS for Your Powerstroke?
FASS Fuel Systems are manufactured in the USA and built with long-term durability in mind. With multiple GPH options and industry-leading filtration design, the Titanium Signature Series remains one of the most trusted upgrades for Ford Powerstroke trucks.
If you’re running a 6.4L or 6.7L Powerstroke — stock or modified — this FASS Fuel System delivers the clean, consistent fuel supply your engine depends on.
Emissions & Legal Use
This product does not remove emissions equipment and is intended for improving fuel system performance and protection.
Upgrade Your Fuel System the Right Way
Protect your injectors, stabilize fuel pressure, and prepare your Powerstroke for towing or higher horsepower with the FASS Fuel System for Ford Powerstroke 1999-2024.