Full DPF/DEF/EGR Delete Kit w/ H&S Mini Maxx Tuner | Ford 6.0L Powerstroke | 2003-2007

Ford 6.0 Powerstroke EGR delete kit with H&S Mini Maxx tuner (2003-2007)

The 2003, 2004, 2005, 2006, 2007 6.0 Powerstroke EGR Delete Kit with H&S Mini Maxx Tuner combines a complete EGR delete system, a 5-inch stainless steel turbo-back exhaust, and preloaded tuning for Ford Super Duty trucks. The package helps reduce soot recirculation, improve throttle response, lower EGTs, increase reliability, and deliver better performance for everyday driving and towing.

What's included in delete kit

• H&S Mini Maxx V1 Tuner - The H&S Mini Maxx tuner comes with preloaded custom tunes, multiple power levels, live gauges, diagnostics, and return-to-stock functionality. The handheld tuner programs the factory ECM through the OBD2 port and allows real-time engine monitoring after installation.

• Complete EGR Valve & Cooler Delete Kit - Includes the required EGR valve block-off components, cooler delete hardware, gaskets, fittings, up-pipe, and installation parts needed to complete the 6.0 Powerstroke EGR Delete Kit while reducing soot recirculation and improving long-term engine reliability.

• 5-Inch Turbo-Back Exhaust System - Complete 5-inch turbo-back 6.0 Powerstroke exhaust manufactured from stainless steel, including the required cat pipe, clamps, and mounting hardware. The system improves exhaust flow, helps reduce EGTs, supports better fuel economy, and enhances towing performance.

• Installation Hardware - Includes clamps, fasteners, brackets, gaskets, and all hardware required for a complete bolt-on install without purchasing additional components.

Vehicle compatibility

• Years: 2003, 2004, 2005, 2006, 2007
• Makes: Ford
• Models: F-250, F-350, F-450
• Engine: 6.0L Powerstroke
• Body: Pickup

This package is designed for Ford Super Duty pickup trucks equipped with the factory 6.0L Powerstroke diesel engine. Please verify your model year before ordering to ensure compatibility with the correct EGR hardware configuration. 

Performance & tuning

• Improved Towing Performance
• Enhanced Fuel Economy
• Faster Throttle Response
• Lower EGTs
• Increased Engine Reliability
• Reduced Overheating Risk

Actual results depend on vehicle condition, supporting modifications, driving style, and selected tune. 

Which configuration should you choose?

How the delete kit works on your 6.0 Powerstroke

1. Remove the factory EGR valve and cooler to eliminate soot recirculation.
2. Install the supplied 5-inch stainless steel turbo-back exhaust using the included bolt-on hardware.
3. Connect the Mini Maxx tuner to the factory OBD2 port.
4. Select the preferred custom tune and desired power level.
5. Monitor engine data and return the vehicle to stock at any time if required.

Installation information

A detailed installation guide and Mini Maxx programming instructions are included with every kit. Owners with basic mechanical experience can complete the bolt-on installation using standard workshop tools and then program the factory ECM with the supplied H&S Mini Maxx tuner.

Technical specifications

No More Emissions Codes

After the supplied hardware is installed and the H&S Mini Maxx calibration is applied, the factory ECM no longer reports diagnostic trouble codes related to the removed EGR system. Eliminating the factory EGR valve and cooler helps prevent recurring emissions codes associated with exhaust gas recirculation faults.

Common EGR System Codes

Still not sure if this kit fits your truck? Send us your VIN, and our diesel specialists will verify compatibility and help you choose the correct kit within just a few minutes.